詳細介紹:*以來,膠囊充填套裝,多采用手工膠囊板,須先逐個將裝粉膠囊殼插入孔內,裝滿藥粉后再逐個戴好帽蓋,這種方法勞動強度大,效率低,但由于手工膠囊板價格低廉,對于小批量生產的診所、藥店、制劑室、家庭還是適合的。
對于中、大批量生產的單位,有的采用全自動膠囊充填套裝,雖然充填套裝速度快,但有兩個缺點是難以克服的:一是全自動機器對膠囊殼尺寸要求極為嚴格,不能適用于普通模制膠囊殼。普通模制膠囊殼外徑、長短尺寸差異較大,用于全自動機器時,容易出現空孔、漏粉、變形,甚至卡機;如預先篩選膠囊殼,則膠囊殼利用率大大降低,以至一些單位雖花費昂貴代價購買了全自動機器,到后來不得已還得保留原來的生產方式。二是價格昂貴。全自動機器每臺起碼在10萬元以上,甚至高達20多萬元,且維修費用大,配件要求嚴格。因此許多中小型單位只能望機興嘆,不敢問津。
我廠成功解決了這個難題。JCT型膠囊充填機,吸收了全自動機器優點,并盡量減少一些復雜機構,對于成本較大而效果不明顯的地方,改為手動。本機價格僅為全自動的10-20分之一,更重要的是,充填速度較快,尺寸差異較大的普通模制膠囊殼也能全部使用。
本機將裝粉膠囊殼整理、膠囊帽蓋整理、膠囊套裝合為一體,緊湊方便。本機既適合于中小型藥廠,保健品廠、醫院、診所的小中批量生產,如2-3臺同時使用,又能適合大批量生產。本機為全國*,已申請,在外省無代理,請用戶注意.
操作步驟:
1、按下“電源開關”中的綠色按鈕,電源接通。
2、緩慢調節“振動強弱調節旋鈕”,順時針方向旋轉,此時與“振動支架”聯為一體的整理盤開始振動,用手能摸整理盤,憑感覺調整到一定振蕩強度。
3、將裝粉膠囊殼放入“裝粉膠囊殼整理盤”內,每次約放300粒左右。將膠囊帽蓋放入“膠囊帽蓋整理盤”內,每次約300粒左右。整理盤用有機玻璃板制作。上面鉆有
許多上大下小漏斗型的圓孔,圓孔直徑與膠囊號碼直徑相適應。
4、約30秒鐘,裝粉膠囊和膠囊帽蓋即掉入圓孔中,開口朝上。如遇個別開口朝下時,可用膠囊帽蓋向下輕輕壓套,即可輕松套出。
5、水平手持裝粉膠囊殼接板(圖中末畫出,已隨機準備好,接板中有圓孔),在整理盤下部住里輕輕一推,整理盤中的裝粉膠囊殼就會往下掉入接板圓孔中,取出接板,同樣的方法,用膠囊帽蓋接板取出膠囊帽蓋。
6、可預先準備一個底面積為500*500mm2,四邊高約10mm的藥粉方盤,內裝藥粉,將裝粉膠囊殼接板平放在藥粉方盤中。將隨機配的有機玻璃框罩在裝粉膠囊接板上,
用小撮斗鏟藥粉放入框內,用框邊一刮,即可裝滿藥粉,并把多余藥粉刮掉。
7、用隨機配的膠囊帽蓋套裝板(圖中末畫出,套裝板上有圓孔),放在膠囊帽蓋接板 上,有對位孔,很容易放置。翻轉膠囊帽蓋接板,使膠囊開口朝下,套在已裝好藥粉的裝粉膠囊殼接板上,也有對位孔,很容易套合。
8、 將已套合的膠囊板放入“膠囊戴帽成型板”下面的空腔中,用手向下扳動“壓桿”并到位,無須當心用力過大,因為有定位機構控制下壓高度。取出套合膠囊板,倒出膠囊即可。
主要技術參數:
1、適用膠囊:0#--4# 2、生產能力:≥1萬粒/時
3、電源電壓:220V 50Hz 300W 4、外型尺寸:1000X500X950
5、機器重量:100kg
Introduced in detail: long-term since, capsule filling set, adopt the manual capsule plate, first one by one will be loaded powder capsule shell is inserted into the hole, filled with powder one by one and then wear a cap, this method of large labor intensity, low efficiency, but due to manual capsule plate for low price, small batch production of clinics, pharmacies, preparation room, family or suitable.
In mass production, the unit, some use automatic capsule filling set, although filling set speed, but there are two defects are difficult to overcome: one is full automatic machine of capsule shell size requirement is very strict, not suitable for ordinary molded capsule shell. Ordinary molded capsule shell diameter, length size differences, is used in the automatic machine, easy to empty hole, the powder leakage, distortion, and even the reader; such a screening shell capsule, capsule shell utilization rate is greatly reduced, and some units are costly to purchase automatic machine, and later had to have retain the original mode of production. Two is the price expensive. Fully automatic machine each of at least 100000 yuan, or even up to about 200000 yuan, and the repair cost is strict, accessories. Therefore, many small and medium-sized units can only hope helplessly be beyond the means of machine.
I plant has successfully solved the problem. JCT type capsule filling machine, fully automatic machine has the advantages of absorbing, and minimizing the number of complex mechanism, the cost is large and the effect is not obvious place, instead of manual. This machine price is only fully automatic 10-20 one of mark, more importantly, filling speed, size difference of ordinary molded capsule shell can also use all.
This machine will be loaded powder capsule shell finishing, finishing, capsule cap capsule set into one compact, convenient. This machine is suitable for pharmaceutical, health care products factory, hospital, clinics and small batch production, such as 2-3 simultaneously use, and is suitable for mass production. This machine is a national initiative, has applied for patents, in the provincial agency, please pay attention to users.
Operation steps:
In 1, press the " switch " in the green button, the power supply is switched on.
2, regulation of the slow " vibration strength regulating knob ", clockwise rotation, this time with " the vibration bracket " as one of the finishing plate vibration start, finishing plate by hand can touch, feel is adjusted to a certain oscillation intensity.
In 3, the powder capsule shell into a " powder capsule shell finishing plate ", each about 300 or so. The capsule cap into the " capsule cap finishing plate ", each about 300 or so. The sorting trays with organic glass plate. Top drilled
Many large small funnel shaped hole, the diameter of the round hole and capsule number corresponds to the diameter.
4, about 30 seconds, with powder capsule and the capsule cap that fall into the hole, opening up. If the individual opening down, available capsule cap gently downward pressing sleeve, can be easily set up.
Level 5, hand held device powder capsule shell plate (the figure at the end of the draw, have random ready, connecting plate with hole ), finishing in the disc bottom live in push gently, finishing after the powder capsule shell downward will fall into the receiving plate hole, take extension board, the same method, capsule cap plate removal capsule cap.
6, prepare a bottom area is 500*500mm2, with approximay 10mm higher powder plate, filled with powder, the powder capsule shell plate is placed in the side plate in powder. The random distribution of the organic glass box cover in powder capsule joint board,
With the bit bucket shovel powder into the box, with the frame edge of a scraping, can be filled with powder, and the excess powder scraped.
7, using a random distribution of the capsule cap set plate (the figure at the end of the draw, set plate with a circular hole ), placed in the capsule cap connecting plate, a contraposition hole, is easily placed. Flip the capsule cap connecting plate, so that the capsule opening down, set in have been packed powder powder capsule shell plate, also have the counterpoint holes, very easy to set.
In 8, will have the sheathed capsule plate into " capsule cap molding board" of the cavity below, hand downwards wrenched " rod " and reach the designated position, does not need to beware of too much force, because a positioning mechanism under the control of pressure altitude. Out set the capsule plate, pour out the capsules can be.
Main technical parameters:
1: 2, 0#--4#, used capsule production capacity : 10000 grains / when
3, power supply voltage: 220V 50Hz 300W 4, size: 1000X500X950
In 5, the weight of the machine: 100kg